Ib -Tsev Pov Tseg Paper Baler Factory hauv Suav teb
Ua haujlwm tsis zookhib nyiab ntawv balertuaj yeem cuam tshuam koj cov kev ua haujlwm rov ua dua tshiab. Kev nkag siab txog kev kuaj mob thiab kho cov teeb meem li cas yog qhov tseem ceeb rau kev txo qis qis thiab tswj kom muaj txiaj ntsig. Nov yog cov lus qhia siv tau los daws cov teeb meem feem ntau nrog cov ntawv pov tseg balers, los ntawm xoob bales mus rau kev ntxhov siab.
Loose, Tsawg-Density Bales
Bales yog mos, springy, thiab poob sib nrug yooj yim. Lawv tsis ua raws li zeb specs rau qhov hnyav los yog ntom.
| Yam Ua Tau | Kev kuaj mob | Kev daws |
|---|---|---|
| Tsis txaus compression siab | Txheeb xyuas qhov ntsuas hydraulic siab thaum lub voj voog compression. Muab piv rau cov chaw tsim khoom siv lub siab. | 1. Kho lub siab nyem valvemus rau qhov kev teeb tsa kom raug (saib phau ntawv qhia). 2. Tshawb xyuas hydraulic twj tso kua misrau hnav. 3. Tshawb xyuashydraulic kua xauhauv lub tog raj kheej. |
| Lub sij hawm compression luv dhau | Lub baler ua tiav nws lub voj voog ua ntej cov ntaub ntawv yog compressed tag nrho. | Nce lub compression timer/dwell lub sij hawmhauv PLC lossis tswj lub thawv kom tso cai rau kev tsim thiab tuav. |
| Overfilling lub Chamber | Cov khoom siv ntau dhau tiv thaiv lub ram los ntawm kev kaw tag nrho thiab lub tsev siab. | Tsheb ciav hlau cov neeg khiav dej num ntawm tus nqi noj kom raug.Tsis txhob tshaj qhov siab tshaj plaws pub kab qhia nyob rau hauv lub chamber. |
| Hnav Platen lossis Chamber Liners | Ntau qhov khoob cia cov khoom tuaj yeem tawm thaum lub sijhawm compression. | Tshawb xyuas thiab hloov cov hnav ris tsho hnav los yog cov hlua sab hauv. |
| Khoom siv tsis raug | Cov ntaub ntawv zoo heev (xws li corrugated cardboard nrog cov pa loj loj) los yog ua ntej - ntawv crushed yuav compact tsawg. | Xyuas kom cov khoom noj tsis tu ncua. Rau cov loads siab heev, aua ntej- compression ramtej zaum yuav xav tau. |
Ncua Chamber Jams
Cov khoom tau daig, tiv thaiv tus ram txav los yog ua tiav nws lub voj voog.
| Yam Ua Tau | Kev kuaj mob | Kev daws |
|---|---|---|
| Overfilling / Uneven feeding | Cov khoom yog piled siab dua ntawm ib sab lossis muaj cov khoom loj, nruj (ntoo, yas). | 1. Nres thiab thim rov qab lub ram(siv "jog" muaj nuj nqi) kom tshem tawm qhov thaiv. 2. Txawm tawm lub loadua ntej kev caij tsheb kauj vab. Tshem tawm cov khoom uas tsis yog- ua raws. 3. Nruab ibhauv - feed conveyorrau kev thauj khoom zoo ib yam. |
| Cov khoom txawv teb chaws (Tramp Material) | Cov hlua hlau, cov cuab yeej, lossis cov hnab yas hnyav tau ntes tau rau hauv lub chamber. | 1. Ua ntej -sorting raws tu qauv. 2. Siv aSib nqus conveyorua ntej tus baler mus ntes ferrous hlau. 3. Rauntsug balers, xyuas covkev ruaj ntseg grateyog nyob rau hauv qhov chaw thiab tsis huv. |
| Hnav lossis tawg Ram / Ram Khau | Lub ntug ntawm lub ram yog puas, ua rau nws mus ntes ntawm lub chamber phab ntsa. | Visually soj ntsuam lub ram.Hloov puas los yog hnyav hnyavkhau khiab lossis hnav daim hlau. |
| Misaligned Ram los yog Chamber | Lub ram tsis taug kev ncaj, ua rau muaj kev sib txhuam thiab khi. | Qhov no yog qhov teeb meem loj.Hu rau tus kws kho mobtxhawm rau txheeb xyuas qhov sib npaug ntawm cov lus qhia ram, rails, thiab chamber. |
Hluav taws xob lossis tswj tsis tau
Lub baler tsis pib, nres ib nrab ntawm - voj voog, lossis kev tswj tsis tau teb.
| Yam Ua Tau | Kev kuaj mob | Kev daws |
|---|---|---|
| Qhov Rooj Kev Nyab Xeeb Hloov Fault | Feem ntau cov balers muaj cov keyboards sib cuam tshuam uas nres kev ua haujlwm yog tias ib lub qhov rooj qhib. | 1. Tshawb xyuas qhov ntawdtxhua lub qhov rooj thiab rooj vag raug kaw tag nrho. 2. Mloog rau qhov hloov "nias."Manually sim thiab ntxuav los yog hloov faulty qhov rooj keyboards. |
| Overload / Thermal Trip | Lub cev muaj zog overload tiv thaiv tau tshwm sim vim overcurrent lossis overheating. | 1. Cia lub cev muaj zog txias. 2. Pib dua lub overload relay(feem ntau yog lub pob liab ntawm lub cev muaj zog pib). 3. Tshawb xyuas qhov ua rau overload (jammed ram, tsis tshua muaj hluav taws xob). |
| Faulty Solenoid Valve | Lub valve tseem ceeb hydraulic tsis qhib / kaw tiv thaiv ram txav. | Mloog rau "nias" ntawm lub valve thaum lub voj voog hu ua. Kuaj nrog ib tug multimeter.Hloov lub solenoid kauj lossis tag nrho lub valve. |
| PLC lossis Timer yuam kev | Lub programmable logic maub los lossis lub sijhawm relay malfunctions. | 1. Fais fab voj voog lub ntsiab disconnect. 2. Tshawb xyuas cov lej yuam kev ntawm cov zaub. 3. Pib dua / hloov lub sij hawm relay(yog muaj). Tej zaum yuav xav tau tus kws kho mob. |
Hydraulic System Teeb meem
Ram txav mus qeeb, jerks, los yog yuav tsis loj hlob siab; txawv txawv suab nrov los ntawm lub hwj chim unit.
| Cov tsos mob | Tej yam ua rau | Kev ua |
|---|---|---|
| Ua haujlwm qeeb hauv txhua qhov kev taw qhia | Tsawg hydraulic kua theem. Hnav lub twj tso kua mis. Clogged suction lim. |
1. Xyuas thiab sau lub reservoir. 2. Tshawb xyuas lub twj tso kua mis kom muaj suab nrov / tawm. 3. Hloov cov lim lim. |
| Ram Drifts Down (Yuav tsis tuav) | Faulty cylinder piston seals. Kev tswj valve. |
Ib tug kws kho mob yuav tsumkev ntsuas siablub cylinder thiab valve bank. Rov tsim kho lossis hloov cov ntsaws ruaj ruaj / valve. |
| Qhov System Overheating | Cov kua dej tsawg, txhaws qhov txias, tsis muaj dej viscosity, nyem valve daig qhib. | 1. Txheeb xyuas cov kua dej thiab qhov mob. 2. Ntxuav cov roj txias fins. 3. Siv cov kua dej kom raug ISO-qib hydraulic. |
| Nrov Knocking/Banging | Mob hnyav cavitation(cua nyob rau hauv lub twj tso kua mis vim tsis muaj kua los yog xau ntawm suction sab)."Dej rauj"los ntawm abrupt valve hloov. | Kaw tam sim ntawd.Tshawb xyuas cov kab nqus dej thiab cov dej theem. Kho lub sijhawm hloov valve yog tias ua tau. |
Qhov zoo tshaj plaws "Kho" yog Kev Tiv Thaiv
Txhua hnub
Kev tshuaj xyuas qhov muag pom kev xau, tshuaj xyuas cov kua dej, mloog cov suab txawv txawv, daim duab huv si -qhov muag/sensors.
Txhua lub lim tiam
Tshawb xyuas thiab ceev txhua lub bolts (tshwj xeeb tshaj yog lub tog raj kheej mounts), tshuaj xyuas cov hlau / cable ties, ntxuav cov khib nyiab ntawm lub chamber.
Txhua hli
Lubricate tag nrho cov ntsiab lus pivot, xyuas hydraulic lim / xwm txheej, tshuaj xyuas ram thiab chamber rau hnav.
Txhua xyoo
Hloov cov kua dej hydraulic thiab tag nrho cov lim dej, muaj cov kws tshaj lij uas tau lees paub ua qhov kev kuaj xyuas tag nrho.
