Ib - nres Hlau Chips Briquetting Tshuab Hoobkas hauv Suav teb
Txhim kho cov hlau chips briquetting tshuab kom raug yog qhov tseem ceeb rau nws txoj kev ua tau zoo, kev nyab xeeb, thiab kev ua haujlwm ntev. Ib qho kev txhim kho tsis zoo ua rau muaj teeb meem kev co, kev tsis zoo, kev hnav ntxov ntxov, thiab cov khoom siv tsis zoo. Phau ntawv qhia no hais txog cov kauj ruam tseem ceeb rau kev npaj tsim nyog thiab kev cob qhia kev cob qhia.
Tshuab & Site Specifications Review
Tau txais Foundation Drawings: Cov chaw tsim khoom yuav tsum muab cov duab kos duab ntxaws ntxaws, suav nrog qhov chaw thauj tog rau nkoj, qhov ntev, thiab qhov tshwj xeeb thauj khoom (zoo li qub thiab dynamic).
Txheeb xyuas cov ntaub ntawv tseem ceeb:
Tshuab Luj: Tag nrho qhov hnyav ntawm lub tshuab (nrog rau lub zog hydraulic).
Dynamic Load: Force generated thaum compression (ob ntsug thiab kab rov tav).
Footprint Dimensions: Qhov ntev, dav, thiab qhov siab ntawm lub tshuab puag.
Workspace Audit: Xyuas kom koj muaj:
Kev tshem tawm txaus: Qhov chaw rau kev ua haujlwm, kev saib xyuas (xws li, tshem tawm lub tog raj kheej lub ntsiab), thiab cov khoom ntws (chip conveyor hauv, briquette conveyor tawm).
Nkag mus rau Kev Txhim Kho & Kev Pabcuam Yav Tom Ntej: Qhov rooj dav / qhov siab rau kev nkag tshuab. Xav txog cov ntsiab lus nqa nyiaj siv ua haujlwm (jib crane, hoist) rau kev pabcuam hnyav.
Cov ntsiab lus siv hluav taws xob: Qhov ze rau qhov xav tau 3-theem hluav taws xob hluav taws xob, cua compressed (rau kev tswj, yog tias xav tau), thiab cov kua dej txias (rau lub tank ntim dej).
Lub hauv paus tsim nyog yog ib qho tseem ceeb tshaj plaws rau kev txhim kho ruaj khov.
Cov Txheej Txheem Tseem Ceeb:
Load-Kev Muaj Peev Xwm Muaj Peev Xwm: Lub Hoobkas hauv pem teb lossis lub hauv paus tshwj xeeb yuav tsum txhawb nqa 1.5 mus rau 2 npaug ntawm tag nrho lub tshuab hnyav kom suav rau cov zog muaj zog. Qhov no feem ntau yuav tsum muaj cov pob zeb uas muaj zog ntxiv.
Yam tsawg kawg nkaus pob zeb Specification: 3000 psi compressive zog los yog siab dua, raws li teev los ntawm cov chaw tsim tshuaj paus.
Yam tsawg kawg nkaus Thickness: Tsawg kawg yog 6 ntiv tes (150mm), tab sis feem ntau 12-18 ntiv tes rau cov tshuab loj. Nws yuav tsum tau muab cais tawm ntawm qhov dav hauv pem teb slab kom tsis txhob muaj kev vibration kis tau tus mob.
Levelness & Flatness: Lub mounting nto yuav tsum zoo kawg nkaus theem thiab tiaj tus nyob rau hauv lub chaw tsim tshuaj paus lub siab ntev (feem ntau ± 0.5mm / m²). Siv cov qib precision thaum lub sij hawm nchuav thiab ua tiav.
Anchor Bolt Installation: Qhov no yog ib txoj hauj lwm precision.
Txoj kev: Siv cov khoom thauj tog rau nkoj bolt templates (muab los ntawm cov chaw tsim tshuaj paus) los yog embedment lub tes tsho (rau qhov siab dua qhov kev tso kawm). Bolts yuav tsum yog qib 5 lossis qib 8.
Alignment: Bolts yuav tsum zoo kawg nkaus ntsug thiab positioned kom raug raws li daim duab.
Kev Kho: Cia cov pob zeb kho kom zoo (feem ntau 7-28 hnub, nyob ntawm kev sib xyaw) ua ntej siv cov khoom thauj.
Kev vibration Damping (xaiv tau tab sis pom zoo): Rau kev teeb tsa ntawm cov plag tsev sab saud lossis hauv kev vibration- qhov chaw rhiab heev, xav txog kev tiv thaiv - cov ntaub so ntswg los yog cov khoom sib txuas (xws li epoxy lossis tsis yog -shrink cementitious grout) ncuav hauv qab lub tshuab puag tom qab sib dhos.
Kauj Ruam 1: Kev Tso Npe & Tso Npe
Siv lub forklift lossis overhead crane ua tib zoo tso lub tshuab hla lub thauj tog rau nkoj bolts.
Txo nws maj mam, coj txhua tus ntsia liaj qhov rooj los ntawm lub hauv paus qhov chaw.
Kauj Ruam 2: Leveling & Alignment
Muab precision leveling pads los yog shims nyob rau hauv lub hauv paus ntawm txhua qhov kev txhawb nqa.
Siv lub tshuab machinist qib siab, kho cov shims coj lub tshuab mus rau theem zoo tag nrho ntawm ob qho kev taw qhia (pem hauv ntej- rau -rov qab thiab sab - rau - sab).
Kev Tshawb Xyuas Tseem Ceeb: Lub ntsiab compression chamber thiab ram yuav tsum yog cov kav dej zoo kawg nkaus ( ntsug). Misalignment ntawm no ua rau muaj mob hnyav - thauj khoom thiab ceev ceev / lub tog raj kheej hnav.
Kauj Ruam 3: Kev Ruaj Ntseg & Grouting (Lub "Xov Kawg")
Tighten Anchor Nuts: Thaum leveled, uniformly tighten lub thauj tog rau nkoj ceev rau lub torque teev.
Grouting: Yog tias tau teev tseg, ncuav grout rau hauv kab noj hniav ntawm lub hauv paus thiab lub hauv paus. Qhov no muab 100% uniform load bearing thiab tiv thaiv kev hloov. Ua raws li cov chaw tsim khoom grout cov lus qhia rau kev sib tov thiab kho.
Kauj Ruam 4: Hydraulic & Hluav taws xob txuas
Hydraulic System:
Txuas lub tshuab hluav taws xob hydraulic (HPU) mus rau lub tog raj kheej lub tog raj kheej los ntawm kev huv, siab -siab hoses.
Fluid: Sau lub reservoir nrog qhov tseeb ISO-qib hydraulic kua (feem ntau ISO 46 lossis 68). Siv lub laub lim thaum sau kom huv si.
Hluav taws xob System:
Tus kws hluav taws xob muaj ntawv tso cai yuav tsum txuas lub tshuab mus rau qhov tseeb 3-theem fais fab mov, sib piv qhov voltage thiab amperage xav tau.
Nruab ib lub ntsiab disconnect hloov hauv qhov pom ntawm tus neeg teb xov tooj.
Hauv av lub tshuab kom raug raws li cov cai hauv zos.
Kauj ruam 5: Peripheral System Integration
Feed System: Txuas lub nti conveyor lossis feed hopper. Xyuas kom tus nqi pub khoom sib tw rau lub sij hawm briquette lub voj voog kom tsis txhob pub ntau dhau.
Coolant/Drainage System: Txuas cov kav dej los ntawm lub tshuab qhov chaw nres nkoj mus rau koj lub tank rov qab los lossis cov roj pov tseg. Tsis txhob cia cov kua dej ntws mus rau hauv pem teb.
Briquette tuav: Npaj rau lub conveyor, chute, los yog sau rau hauv los lis cov ejected briquettes.
Ua ntej-Pib tshuaj ntsuam xyuas: Xyuas kom tseeb tias txhua tus neeg tiv thaiv nyob rau hauv qhov chaw, cov kua dej muaj tseeb, thiab tsis muaj cov cuab yeej / kev cuam tshuam hauv lub tshuab.
Dry Run (Tsis Muaj Load): Khiav ntau lub voj voog uas tsis muaj khoom siv. Mloog cov suab nrov txawv txav, tshawb xyuas lub tog raj kheej txav kom du, thiab txheeb xyuas cov haujlwm tswj.
Load Test: Khiav lub tshuab nrog huv si, qhuav chips. Pib nrog ib nrab pub, maj mam nce mus rau tag nrho lub peev xwm.
Saib xyuas hydraulic siab thiab kub.
Tshawb xyuas qhov zoo thiab qhov ceev ntawm thawj briquettes.
Kev cob qhia neeg ua haujlwm: Qhia txhua tus neeg ua haujlwm ntawm:
Safe startup/shutdown txheej txheem.
Cov ntsiab lus tshuaj xyuas txhua hnub (kua kua, xoob bolts).
Yuav ua li cas tshem tawm jam (ib txwm ua raws li Lockout / Tagout - LOTO).
Basic troubleshooting (eg, low briquette density, slow cycle time).
